Mechanical Engineer | Hands-On Problem Solver | Maker at Heart
Engineer turning ideas into reality with CAD, code, and a toolkit full of hands-on skills.
It's a work in progress but we're getting there.
I'm a mechanical and project engineer with expertise in product
development, CAD modeling, and detailed engineering documentation. I specialize
in transforming complex concepts into practical, high-precision designs through
hands-on problem-solving and advanced engineering tools. In personal projects,
I apply these skills to create everything from acrylic light-up signs to functional
3D-printed components using additive manufacturing and laser cutting technologies.
My long-term goal is to contribute to the advancement of next-generation spacecraft
or defense systems, where I can help solve critical engineering challenges and
push the boundaries of innovation.
SOLIDWORKS CAD
Mechanical Design
Product Prototyping
Project Management
Technical Documentation
User Manuals
Product Simulations
Fire Suppression Systems
Laser Cutting
3D Printing
Programming
Python
Visual Basic
Arduino
Functional Prototyping
Analytical Problem Solving
Hands-On
Rapid Code Fluency
Supportive
Detail Oriented
Mechanical Intuition
Technical Adaptability
Creative
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Cibolo, TX 78108
512-740-4551
Ethan Smith - LinkedIn
Objective and Summary
To obtain a hands-on engineering role where I can be a part of a hard working team and use my well-rounded experiences to help
grow the company and gain new experiences. My Background is in design and development both as a technician and engineer in a
professional setting across various multimillion dollar projects. 10 years of experience in 3D modeling and CAD software, with
another 10 years of experience in subtractive and additive manufacturing skills to bring those designs to life.
Experience
Project Engineer - Boss Products
July 2024 - Present
- Serve as the sole engineer overseeing 3-4 simultaneous projects, including the redesigning fire suppression systems,
developing water boosting applications for spark extinguishing, custom tube-fitting solutions, and designs of valves for
vacuum systems.
- Designed, R&D, prototyping and manufacturing of a water pressurizing pump system from the ground up, to supply high pressure
water to spark extinguishing devices.
- Redesigned a CO₂ fire suppression system for dust collectors, enhancing fire prevention and explosion protection. Including
learning associated codes such as NFPA12, etc.
- Created and updated technical documentation across all product lines, including CAD models, STEP files, detailed drawings,
installation manuals, and specification sheets, ensuring alignment with NFPA standards.
- Delivered both customer-facing equipment and internal process improvements to streamline production efficiency.
- Accelerated development cycles through prototyping and testing with 3D printing and in-house fabrication, reducing design
bottlenecks.
- Assist technicians and warehouse staff, providing engineering input that guides decisions across multiple product lines,
assemblies, and installation processes.
- Manage projects end-to-end, from concept, compliance, and prototyping through final deployment and documentation.
Design Engineering Technician 2 - Flex, Austin catalyzing Innovation
June 2023 - April 2024
- Played a pivotal role in the design and development of many multi-million dollar projects by collaborating closely with
engineering teams to ensure integration of products and design concepts.
- Utilized CAD to create detailed technical drawings, schematics, and models, aiding engineers in the design process.
- Conducted testing and analysis of prototypes, resolving design flaws to optimize performance and reliability. Participated in
design review meetings by providing insights and recommendations to enhance product functionality and manufacturability.
- Maintained documentation of design specifications, test results, and engineering changes, ensuring compliance with
industry standards and regulatory requirements.
- Collaborated with cross-functional teams including manufacturing, quality assurance, and supply chain management to
support successful launches of new products and product updates.
- Actively contributed to continuous improvement initiatives, implementing process enhancements and best practices to
streamline design workflows and increase efficiency.
Education
Louisiana Tech University, Bachelor of Science, Mechanical Engineering
2016-2022
Drafting class experience, Caddo Career & Technology Center
2015-2016
Machine shop class experience, Caddo Career & Technology Center
2013-2015
Relevant Skills
Qualifications and Certificates
- Finite Element Analysis
- NIMS Measurement, Materials, and Safety Cert
Mechanical Design
Industrial Product/Equipment Development
Fabricating and Prototyping
- Additive - SLA / FDM / SLS 3d printers
- Subtractive - CNC lathes and mills
- Laser cutter engraver / Vacuum Former
- Power / Hand tools
- Machine Design and Development
- PCB Design
Project Management & Documentation
NFPA Standards & Compliance Awareness
Cross-functional Collaboration
SOLIDWORKS / Fusion360 / Sketchup / Blender 3D
Microsoft Excel, Word, PowerPoint
Various 3D printing software
Arduino / Python / Batch / Visual Studio / Solidworks Macros / HTML
MathCAD and MATLAB
Static local website hosting and programming, no AI, wix, or squarespace here.
